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Types of Multi-Axis CNC Machines

Types of Multi-Axis CNC Machines

2022-07-06 11:39:52

The so-called multi-axis lathe is to complete the station conversion through indexing on 6 or 8 spindle stations: boring, turning, chamfering, tapping, grooving, drilling and other processing procedures are divided into 6 or 8 stations operate at the same time, which can realize a high-efficiency machining lathe that completely shortens the machining cycle. Generally speaking, it is 4-5 times the processing efficiency of single-axis lathes.

 

The computer-controlled functions of multi-axis CNC machine tools and the rapid development of multi-axis machining technology have revolutionized the metalworking industry. Parts that were previously considered highly impractical are now possible with multi-axis CNC machining. Additionally, it provides single setup machining with a significant reduction in overall machining time, improving part accuracy and optimizing the production of complex parts.

 

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Features of multi-axis CNC machine tools

 

The machining process of a multi-axis CNC machine is a manufacturing process in which the tool can precisely machine the workpiece in multiple directions, providing an innovative and efficient solution for the geometrically complex part movement. A multi-axis CNC machine can provide the tight tolerance components and provide greater flexibility and cutting-edge machining technology because it can handle five sides of a part in a single setup.

 

Types of Multi-axis CNC machine

 

In CNC machining, an axis refers to the number of motors that operate individually to position the tool. A multi-axis CNC machine is similar to a three-axis machine, but with a higher degree of freedom of mechanical movement. For example, multi-axis machines can employ rotary and diagonal cutting operations. There are mainly the following types of multi-axis CNC machine tools:

 

Indexing five-axis CNC milling machine: Although this type of milling machine can only make cuts along 3 linear axes during operation, between operations, the operator can rotate the bed and cutter head for the next cut, improving forming ability.

 

Continuous 5-axis CNC milling machine: This machine type allows continuous motion along three linear and two rotary axes during operation. This enables operators to create highly complex shapes from target workpieces. It is not without reason that five-axis machining is considered the elite of machining craftsmanship. Its complexity requires a strong ability to the technology used. But the results are worth the effort: Even complex parts can be completed with extraordinary surface quality, high dimensional and form accuracy, and in just one clamping operation. Subsequent steps in the process can be partially or completely eliminated, enabling new efficient process chains.

 

Gantry CNC Machine Tool: A gantry is defined as a structure or machine that is erected on an area that is moved by wheels, usually on a set of parallel rails. Gantry milling machines have 3, 4 or 5 axes and are designed to cut flat sheet steel because their design allows for easier torch movement in an XY coordinate system. Most gantry milling machines are also used to machine heavier, larger parts. Gantry milling machines can cut a variety of metals, including aluminum and titanium, as well as composite materials. These machines are more commonly used in aerospace applications.

 

Turn-milling machining center: The turning-milling center combines the advantages of CNC lathes and CNC milling machines. The workpiece can be rotated on the spindle at high speed or precisely positioned for milling operations.

 

Conclusion

 

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